In today’s fast-moving logistics world, a solid warehouse rail system is the backbone of any automated facility. It ensures stability, precision, and long-term efficiency for heavy-duty material handling. When Indonesia’s leading dairy producer UltraJaya decided to build its new automated warehouse, they turned to Glory Rail for a customized, high-performance rail solution.
This project shows how a well-designed rail system can transform warehouse operations—bringing both strength and stability to automation.
1. Project Background: The Challenge
UltraJaya, one of Indonesia’s top dairy brands, needed a rail system that could handle continuous warehouse automation. The system had to be accurate, durable, and capable of supporting heavy automated stackers and shuttles.
Building this rail network inside a concrete-floor warehouse required precise engineering. The rails had to maintain perfect alignment to ensure seamless movement of equipment—without vibration, misalignment, or maintenance interruptions.
2. Glory Rail’s Custom Warehouse Rail Solution
To meet these challenges, Glory Rail delivered a complete warehouse track system engineered for stability and long service life.
Main Components:
- Rail Type – P50 Rail:
The system uses P50 heavy-duty rails, known for high load-bearing capacity and excellent dimensional precision. These rails are ideal for automated warehouse environments that require steady, vibration-free movement. - Clamping System – Type 3120 Bolt Rail Clips:
Each section is secured with 3120 bolt-type clips, providing strong locking force to prevent any movement or lateral shift during operation. This ensures the rail alignment stays true even under dynamic loads. - Support & Fixing Structure:
The entire rail system is built on a concrete foundation, reinforced by steel support plates. These plates are anchored using chemical bolts and embedded in concrete pedestals to form a rigid, fatigue-resistant base. The result is a structure that combines mechanical strength with long-term reliability.
3. Smart Design and Surface Treatment
Although this project is located indoors, where corrosion risk is relatively low, Glory Rail still applied electro-galvanized coating to most components. This extra protection guards against rust and ensures the system maintains its clean, professional look over years of operation.
By tailoring the level of protection to the actual environment, Glory Rail achieved both performance efficiency and cost-effectiveness—no unnecessary overdesign, just smart engineering.
4. Project Results: Strength and Efficiency Combined
The completed rail system now supports UltraJaya’s automated warehouse with smooth, stable motion and long-term durability.
Key Results:
- High Stability:
The rail base provides precise alignment for stacker cranes and transport shuttles. - Extended Service Life:
Robust materials and anti-corrosion coatings reduce wear and maintenance. - Customized Engineering:
The entire system was tailored to match the indoor layout and load requirements of UltraJaya’s automation line.
This solution has helped UltraJaya optimize logistics efficiency and maintain consistent operations with minimal downtime.
5. Conclusion: Build Your Warehouse Rail System with Confidence
Glory Rail has proven expertise in designing and manufacturing warehouse rail systems for automated and industrial storage environments. From rail selection to installation design, every step focuses on reliability, precision, and long-term value.
If you’re planning a new warehouse or upgrading your existing setup, Glory Rail can provide the customized solution you need.
Contact us today to discuss your warehouse rail project and discover how we can power your automation goals.